DEFECT ANALYSIS »
Randomly selected rolls are audited for flagging accuracy, defect content, stated length accuracy and stated width accuracy. Data collected is a “snapshot” of what we ship our customers as first quality denim and this information is reviewed weekly with production managers. BACKBEAMING » Randomly selected warp beams are audited to ensure individual quality performance and overall product quality. LAB CORRELATION » Randomly selected rolls re-tested for physical properties to ensure lab testing integrity. Simultaneous testing also conducted with independent labs. PROCESS CONTROL AUDITS » Random audits conducted in all chemical related aspects of production to ensure procedure compliance and onsistency in dyeing, sizing and finishing. PURCHASED MATERIAL AUDITS » Cotton, yarns, dyes and chemicals are tested against established standards and compared to USDA stated specifications (cotton), manufacturer's minimum standards(yarns) or manufacturer’s certificate of analysis (dyes and chemicals) |